Machine tool industry industrial output value "Twelfth Five-Year" impact 800 billion

Recently, commissioned by the Ministry of Industry and Information Technology, the "Twelfth Five-Year" Development Plan for the Machine Tool Industry, organized by the China Machine Tool Industry Association, has been reviewed and demonstrated by experts organized by the Ministry of Industry and Information Technology. The Equipment Industry Department of the Ministry of Information Technology officially released it and began to implement it in the whole industry.
The "Twelfth Five-Year Plan for Development of Machine Tool Industry" will be discussed in six aspects, such as the status quo of the industry, facing the situation, development ideas, key products and technologies, main tasks and safeguard measures, emphasizing the machine tool industry in the "Twelfth Five-Year Plan". The tasks to be completed during the period and the goals to be achieved.
To this end, the newspaper tool tool weekly will also publish articles to interpret the contents of the "Twelfth Five-Year Plan".
From big to strong, how far is this step?
“The big machine tool to the machine tool powerhouse seems to be only a word difference, but there is a long way to go,” said Guan Xiyou, chairman of Shenyang Machine Tool Co., Ltd.
In 2009, China became the world's largest producer of metal processing machine tools for the first time in 2009. From 2002 to 2010, it has been ranked as the world's largest consumer of metal processing machine tools and the first importing country for nine consecutive years. In 2009, China became the world's largest superhard material. Production, consumption and exporting countries account for more than 90% of synthetic diamond production worldwide.
In 2010, China's global machine tool production value accounted for 31%, close to 1/3, it is indeed "big." But a careful analysis of the composition of this 1/3 will reveal that it is still not "strong." The amount of machine tool imports that have remained high for years has shown this.
Still using data to speak, China's metal processing output value has increased to 20.91 billion US dollars in 2010, but at the same time, the import value has reached a new high, reaching 9.42 billion US dollars.
Therefore, the "Twelfth Five-Year Plan" period will be a tough period for China's machine tool industry to accelerate the transformation of economic development.
According to the “Twelfth Five-Year” development plan of the machine tool industry announced by the state, with the theme of scientific development as the main theme, the main mode of accelerating the transformation of development mode, the strategic adjustment of the structure as the main attack direction, and the “two integrations” new industrialization road. Seize the important strategic opportunities for the development of the industry, with the development of CNC machine tools as the leading, the mainframe as the leader, and the perfect supporting basis, focusing on breaking through the weak links of CNC systems and functional components, and accelerating the industrialization of high-end CNC machine tools.
Relying on major science and technology projects, we must adhere to scientific and technological progress and independent innovation. Strengthen the construction of innovative talents, enhance the core competitiveness of enterprises, and promote the transformation of China from a large machine tool to a powerful country.
China Machine Tool Industry Association believes that the main signs of becoming a machine tool powerhouse have the following aspects, and this is also the goal of China's machine tool industry development in the next 10-15 years: 1. Form a perfect CNC machine tool industry chain, domestic CNC system and The supporting parts such as functional parts basically meet the needs of domestic hosts. The leading products have reached the international advanced technology level. 2. Domestic medium and high-end CNC machine tools occupy a dominant position in the domestic market, and have been substantially promoted and applied in the processing of key parts and components of leading enterprises in national key areas such as aerospace, shipbuilding, automobile manufacturing, and power generation equipment. 3. There are several machine tool companies (groups) with core intellectual property rights, international competitiveness and influence. 4. Cultivate a group of internationally renowned machine tools and tool brands.
The comprehensive target during the “Twelfth Five-Year Plan” period is relatively more specific. For example, in 2015, the machine tool industry will achieve an industrial output value of 800 billion yuan; the annual output of CNC machine tools will exceed 250,000 units, and the domestic market share will reach 70% or more. (According to sales); the annual export volume reached 11 billion US dollars, of which machine tool exports accounted for more than 40%; the industry average industrial added value rate reached 30%; the industry's industrial added value energy consumption ratio than the end of the "Eleventh Five-Year Plan" Reduced by 10%; the investment in research and development expenses of key enterprises accounted for more than 4% of sales revenue.
Strategic adjustment of product structure and these goals need to be achieved through products. To this end, in the "Twelfth Five-Year Plan", it is clearly proposed to focus on the development of four mainframes (metal Cutting Machine tools, metal forming machine tools, foundry machinery, woodworking machine tools), functional components and machine tool accessories, high-end CNC systems, cutting tools and Measuring instruments and Abrasives, superhard materials and products.
For example, high-precision CNC machine tools (high-speed, precision, intelligent, composite CNC metal cutting machine tools, high-efficiency, precision electric machining) for metal cutting machine tools for military, aerospace, energy, automotive, rail transit and other national key development areas and strategic emerging industries. Special processing machines such as laser processing and products that embody “green manufacturing” will be encouraged to develop).
It is worth noting that the high-speed, high-efficiency, high-precision and high-reliability functional components urgently needed for medium and high-end CNC machine tools, such as high-end CNC systems and machine tool accessories, double swing angle CNC universal milling head, ball screw pair, rolling linear guide pair, spindle Unit, tool magazine and automatic tool changer, CNC tool holder, CNC rotary table, CNC rotary table, power chuck, electric permanent magnet suction cup, high-speed protection device, hydraulic fittings, etc. are also in the "Twelfth Five-Year Plan" It is mentioned separately.
This is because the development of numerical control systems and functional components has become a bottleneck restricting the development of the industry.
According to statistics, the domestic market share of domestic mid-range CNC systems is only 35%, while more than 95% of high-end CNC systems rely on imports. The overall market share of functional components is about 30%, and the market share of high-end functional components is lower. Brand features in Taiwan account for about 50% of the domestic market, and the remaining 20% ​​are brand products such as the EU and Japan. According to national customs statistics, in 2010 China's imported CNC system amounted to 1.81 billion US dollars, machine tool accessories (including functional components and fixtures) products reached 1.62 billion US dollars.
To improve the overall level of the industry, we must undoubtedly accelerate the upgrading of products. Therefore, in the “Twelfth Five-Year Plan”, it is clearly stated that it is necessary to compress the production of low-grade and ordinary products, limit or eliminate the production of backward, high-pollution and high-energy-consuming products, and develop products with high technical content and high economic added value, and accelerate product upgrades. Replacement, strengthen the research and development and industrialization of medium and high-end CNC machine tools and complete sets and line equipment, and increase the market share of domestic CNC machine tools.
The development of modern manufacturing service industry is also a key factor to promote the country's machine tool industry from large to strong. To this end, the plan shows that it is necessary to fundamentally transform the extensive business model: from simple mass production to multi-variety and individualized production methods, from production-oriented to user-oriented custom production methods, to achieve the collection A lean production method that combines the advantages of production and mass production.
Encourage qualified industry backbone enterprises to use their own advantages to extend the industrial chain, create conditions to transform from production-oriented manufacturing to modern service-oriented manufacturing, and provide a single product to the society to provide users with complete sets of products and line-forming products, and improve the production capacity of complete sets of equipment. And engineering contracting capabilities, gradually provide software, information consulting services, development of machine tool remanufacturing projects, etc., improve service levels, and ultimately become a provider of comprehensive solutions.
A common understanding now is that during the “Twelfth Five-Year Plan” period, with the industrial upgrading of the downstream user industry, higher technical requirements will be put forward for the machine tool industry products, and a larger market demand space will be bred. Therefore, during the “Twelfth Five-Year Plan” period, the consumption of China's machine tool market will grow steadily, with an average annual growth rate of more than 10%. By 2015, the annual consumption will be nearly 850 billion yuan.
Industry insiders suggest that industry enterprises should seize the important strategic opportunities of industry development, take the development of CNC machine tools as the leading, host as the leader, and improve the supporting facilities, focusing on breaking through the weak links of CNC systems and functional components, and accelerating the industrialization of high-end CNC machine tools. Relying on major science and technology projects, we must adhere to scientific and technological progress and independent innovation. Strengthen the construction of innovative talents, enhance the core competitiveness of enterprises, and promote the transformation of China from a large machine tool to a powerful country.
 

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