Wire thread insert installation difficulties and solutions:

1. If burrs are not cleaned properly: chamfering can help smooth out rough edges. 2. When chamfering is too deep: avoid exceeding a depth of 0.4 times the pitch to prevent weakening the structure. 3. If the chamfer angle for deburring is too small: a recommended angle of 120 degrees ensures proper smoothing without damaging the material. 4. If there’s swarf left in the thread: clean thoroughly using compressed air directed from bottom to top to ensure no debris remains. 5. If the verticality during installation isn’t precise enough: practice and experience will improve accuracy over time. 6. Avoid using inexperienced wrenches: opt for socket wrenches, rod-mounted wrenches, or electric wrenches for better results. 7. For worn-out wrenches: repair the head or replace them entirely to maintain efficiency. 8. When installing locking wire thread inserts with a common wire thread wrench: use a specialized wrench designed for the task. 9. If the screw hole is too narrow: contact the manufacturer for a custom wrench that fits perfectly. 10. If the mounting handle has excessive eccentricity: consult the manufacturer for adjustments or replacements. 11. If the guide angle of the wire thread insert is too large: request an exchange directly with the manufacturer for a corrected model. 12. If the outer diameter of the wire thread sleeve exceeds the upper tolerance: have the manufacturer replace it with a correctly sized one. 13. If the friction during insertion of the wire thread insert into the workpiece increases significantly: stop, rotate the sleeve 30 degrees counterclockwise, and resume installation carefully. 14. If the wrench and wire thread sleeve models don’t match: ensure compatibility by exchanging them for the correct set. 15. If the screw threads get stripped: avoid adding axial force during the entire installation process to prevent further damage. Additional Note: Always follow the manufacturer's guidelines and seek professional advice if unsure. Proper tools and techniques are crucial to ensuring safe and effective installations.

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