Analysis of characteristics of plastic granulator

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Plastic granulator features:

1. The plastic granulator is a fourth-generation twin-screw waste plastic granulator, designed for efficient and high-quality processing of various types of plastic waste.

2. It can process a wide range of plastics including polyethylene (PE), polypropylene (PP), polystyrene (PS), polyvinyl chloride (PVC), PET, ABS, and more, making it highly versatile for different applications.

3. The main unit is equipped with a dehydration system, allowing it to directly process wet or water-containing plastic waste without the need for prior drying.

4. It can handle waste woven bags without removing them, eliminating the need for trimming or breaking, and enabling direct feeding into the machine for production.

5. The granulator comes with a fully automatic control cabinet, ensuring ease of operation and reliable performance, ideal for continuous industrial use.

6. It supports dual power sources—coal/gas or electricity—offering energy efficiency and significant cost savings, with a power consumption cost of around 200 yuan per ton.

The foam granulator incorporates the latest technology and design, featuring advanced foam recycling equipment that integrates multiple functions such as crushing, impurity removal, conveying, feeding, and cutting in one compact unit. This ensures high efficiency, clean output, and minimal environmental impact. The system includes a fully enclosed pipeline, electronic temperature control, and dust removal systems, making it an environmentally friendly and modern solution.

1. The foam plastic granulator is a fifth-generation twin-screw model specifically designed for waste foam recycling.

2. It is a specialized machine tailored for foam recycling, offering high performance and reliability.

3. Equipped with a microcomputer-controlled cabinet, it provides user-friendly operation and stable performance, suitable for both small and large-scale operations.

4. The combined unit allows for direct feeding of qualified particles from the inlet, integrating multiple steps like crushing, impurity removal, and cutting into one seamless process. This not only improves efficiency but also enhances product quality, leading to higher market value.

5. The foam granulator is energy-efficient, with a power consumption cost of about 150 yuan per ton, resulting in lower operational costs and increased profit margins.

6. It eliminates the need for cleaning, reducing secondary pollution and saving water resources. The fully enclosed design ensures safe and clean processing. PS foam products can be fed directly into the hopper without pre-breaking, and the machine automatically processes and extrudes them into pellets. It produces 100-200 kg of pellets per hour, maintaining consistent color and strong stability without aging.

The equipment is primarily used for producing thermoplastics such as PP and PE. It includes a complete set of units such as a washing crusher, granulator, pelletizer, hopper, cooling tank, motor pulley, motor frame, and heating coil. These components work together to ensure smooth and efficient production.

The system supports automated and continuous production, thanks to improved machine strength that allows 24-hour operation. Its special exhaust and drainage system enables direct granulation after washing without the need for drying, although dry material can also be processed. This results in cleaner granulation, no pollution, and reduced production costs, significantly boosting overall efficiency.

The entire unit is compact, efficient, and energy-saving, with high-quality finished products and excellent adaptability. It can be equipped with an automatic screen changer head, allowing for quick and convenient screen changes without stopping the machine. Additional auxiliary equipment such as sharpeners and scrapers can also be added based on specific needs.

In the plastic granulating unit, the main machine ensures uniform mixing and plasticizing, with a compact structure. The auxiliary machines use a wind-based aggregate system, along with vibration separation and cooling, providing high automation and production efficiency. The wind-feeding system is made of stainless steel, offering corrosion resistance, durability, and a sleek appearance, making it ideal for long-term industrial use.

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