Wear Plate Applications:
1) Thermal Power Plants: Wear-resistant steel plates are commonly used in various components such as medium-speed coal mill cylinder liners, fan impeller casings, dust collector inlet flues, ash and slag ducts, bucket turbine linings, separator connecting pipes, coal crusher linings, coal hoppers, and crushing machine linings. These parts generally do not require extremely high hardness or wear resistance, making a wear-resistant steel plate with a thickness of 6-10 mm and a hardness of N-10360/400 suitable for most applications.
2) Coal Yards: In coal handling areas, the working conditions are harsh, and the materials often cause significant wear and corrosion. Components like feeding troughs, hopper bushings, fan blades, pusher bottom plates, cyclone dust collectors, coke guide linings, ball mill linings, and screw feeders benefit from wear-resistant steel plates with higher durability. It is recommended to use NM400/450 or HARDOX400 steel plates with a thickness of 8-26 mm to ensure long-term performance.
3) Cement Plants: In cement production, wear-resistant steel plates are essential for components such as chute linings, end bushings, cyclone dust collector parts, classifier blades, fan blades, recovery linings, screw conveyor bottoms, pipe assemblies, and cooling plates. These parts require good wear and corrosion resistance, so using NM360/400 or HARDOX400 steel plates with a thickness of 8-30 mm is ideal.
4) Loading Machinery: Equipment like unloading mills, hoppers, grab blades, and dump trucks require extreme wear resistance due to heavy material handling. For these applications, NM500 or HARDOX450/500 steel plates with a thickness of 25-45 mm are highly recommended.
5) Mining Machinery: In mining operations, components such as stone crushers, conveyors, and baffles experience intense wear. Using NM450/500 or HARDOX450/500 steel plates with a thickness of 10-30 mm ensures durability and reduces maintenance costs.
6) Construction Machinery: Equipment like cement pushers, concrete mixers, and dust collectors often use wear-resistant steel plates for their structural parts. A thickness of 10-30 mm for NM360/400 steel plates is typically sufficient for most applications.
7) Excavation and Earthmoving Equipment: Machines such as loaders, bulldozers, and excavators require extremely durable materials for buckets, side blades, and drill pipes. Using NM500, HARDOX500/550/600 steel plates with a thickness of 20-60 mm provides excellent wear resistance and strength.
8) Metallurgical Machinery: In iron ore processing, equipment like sintering machines and conveyors must withstand high temperatures and abrasive materials. The best choice for these applications is HARDOX600 or HARDOX HiTuf series steel plates, which offer superior heat and wear resistance.
9) Other Applications: Wear-resistant steel plates are also widely used in sand mills, freight yards, dock machinery, bearing structures, railway wheel parts, and rolls. Their versatility makes them a popular choice across many industries where durability and performance are critical.
Choosing the right type and thickness of wear-resistant steel plate depends on the specific application, environmental conditions, and required lifespan of the component. Consulting with an expert can help you select the most suitable material for your needs.
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